Reverse Engineering Software

DezignWorks Reverse Engineering DezignWorks® Scan-to-CAD · AI Feature Wizard · SolidWorks & Autodesk Inventor

Scan-to-CAD — AI-Powered Reverse Engineering for SolidWorks & Autodesk Inventor

The most powerful reverse engineering plug-in for SolidWorks and Autodesk Inventor. The proprietary Samson 3D engine and AI-assisted Feature Wizard extract fully editable parametric features from any mesh, probe, or ScanArm dataset — in a fraction of the time. Full comparison →

3
Modules
2
CAD Platforms
AI
Feature Wizard
100%
Parametric
Module
Mesh Modeler Probing Unlimited
Platform
SolidWorks Autodesk Inventor
License
Subscription Perpetual
Pricing
$4,495 / yr · DZW-MESHMODEL-SW-1

Authorized DezignWorks reseller — licenses delivered within 1 business day. Questions? Call (248) 707-2950.

DezignWorks Reverse Engineering Software -- Scan-to-CAD for SolidWorks and Autodesk Inventor
01
Choose Your Product

Three Powerful Tools.
One Proven RE Engine.

DezignWorks Mesh Modeler — STL Mesh Reverse Engineering Software
Mesh Modeler
Reverse engineer any STL/OBJ mesh from a handheld 3D scanner directly inside SolidWorks or Inventor. The Samson 3D engine handles even the largest polygon files without performance compromise.
Imports very large STL/OBJ polygonal meshes
AI-assisted parametric feature extraction
Samson 3D engine — exclusive to DezignWorks
Optimized for handheld 3D scanner workflows
Fully editable features inside SolidWorks / Inventor
From $4,495 / yr
DezignWorks Probing — FARO and Romer CMM Direct Integration
Probing
Turn your FARO or Romer portable CMM into a reverse engineering powerhouse. Capture geometry by probing directly into SolidWorks or Inventor — parametric, editable, and ready for production drawings.
FARO portable CMM direct integration
Romer portable CMM direct integration
CMM button controls for sketch tool navigation
Probe to parametric feature in one pass
Fully editable features inside SolidWorks / Inventor
From $3,995 / yr
DezignWorks Unlimited — Full Suite with ScanArm Laser Scanning
Unlimited
The complete DezignWorks solution. Combines Mesh Modeler + Probing in a single license — plus native FARO and Romer ScanArm support for arms equipped with integrated 3D laser scanners.
Everything in Mesh Modeler + Probing
FARO ScanArm laser scanner integration
Romer ScanArm laser scanner integration
Probe and scan from the same arm
Maximum RE flexibility — any hardware
From $5,995 / yr
02
Core Technology

What Makes DezignWorks
the RE Standard for SolidWorks & Inventor

Samson 3D
Exclusive Engine
The proprietary Samson 3D engine is available only in DezignWorks. It enables the import of very large polygonal mesh files and powers the AI-assisted feature extraction algorithms — delivering performance no other CAD plug-in can match.
AI Feature
Wizard — Automatic RE
DezignWorks' AI-assisted Feature Wizard analyzes scan data and automatically proposes parametric features — planes, cylinders, extrusions, revolutions. Review and accept. What took hours of manual measurement now takes minutes.
100%
Parametric Output
Every feature DezignWorks creates is fully editable inside SolidWorks or Autodesk Inventor. Modify dimensions, suppress features, insert design intent — your RE model works like any native CAD part you built from scratch.
SolidWorks
Deep Integration
DezignWorks installs as a native SolidWorks add-in — no file export, no format conversion. Scan data comes in, parametric features go out, all within the SolidWorks environment your engineering team already knows.
Inventor
Deep Integration
Same power, native Autodesk Inventor integration. Import large STL meshes or connect a FARO/Romer arm and probe directly. Every extracted feature appears in the Inventor feature tree — ready for drawings, assemblies, and simulation.
FARO & Romer
CMM + ScanArm Ready
DezignWorks Probing and Unlimited natively control FARO and Romer portable CMM devices via arm-mounted buttons. Switching sketch tools without touching a keyboard. Unlimited also adds full ScanArm laser scanning.
03
AI-Assisted Reverse Engineering

The Feature Wizard:
From Raw Scan to Parametric CAD — Automatically

AI Scan Data Extraction

Let AI Do the Heavy
Lifting on RE Features

DezignWorks' proprietary Feature Wizard uses AI-driven algorithms to analyze imported mesh or probe data and automatically identify and extract parametric features — no manual measurement required. The wizard presents proposed features for your review, and you accept, modify, or reject each one before it goes into the feature tree. The result is a fully parametric SolidWorks or Inventor model built from scan data, in a fraction of the time manual reverse engineering would require.

AI Feature DetectionAutomatically proposes planes, cylinders, extrusions, revolutions from scan geometry
Guided ValidationEngineer reviews, edits, and accepts each proposed feature before it enters the tree
Fully PrismaticHandles complex prismatic parts with multiple extrusions, holes, and rotational features
Surface ExtractionExtracts organic and freeform surfaces from mesh data for complex geometries
DezignWorks Feature Wizard -- AI-assisted automatic feature creation
Feature Wizard Highlight
Automatic Feature Creation · AI-Assisted RE
04
Reverse Engineering Workflow

Scan Any Part. Build
Production-Ready CAD. Done.

01
Capture Scan Data
Use your handheld 3D scanner, FARO arm, or Romer CMM to capture the physical part. DezignWorks accepts STL, OBJ, and point cloud data from virtually any scanner — no proprietary format required.
02
Import Into Your CAD
Load the mesh directly into SolidWorks or Autodesk Inventor via the DezignWorks add-in. The Samson 3D engine processes even very large polygon files without degrading CAD performance.
03
Extract Features with AI
Run the AI-assisted Feature Wizard. It analyzes the scan data and automatically proposes parametric features. Review each suggestion, accept or refine — the feature tree builds itself as you go.
04
Deliver Production CAD
Your finished part is fully parametric inside SolidWorks or Inventor — ready for drawings, GD&T, assembly constraints, simulation, and manufacturing. Edit it exactly like any native CAD part.
05
Choose Your DezignWorks

Three Modules. One Platform.
Pick the Right Tool for Your Workflow.

DezignWorks Mesh Modeler — STL Mesh Reverse Engineering Software
Mesh Modeler
Handheld Scanner
From $4,495 / yr
  • Samson 3D Engine
  • AI-Assisted Feature Wizard
  • Large STL / OBJ Mesh Import
  • Mesh Feature Extraction
  • Handheld 3D Scanner Workflows
  • FARO / Romer CMM Integration
  • CMM Button Control
  • ScanArm Laser Scanning
DezignWorks Probing — FARO and Romer CMM Direct Integration
Probing
CMM / Probing Arm
From $3,995 / yr
  • Samson 3D Engine
  • AI-Assisted Feature Wizard
  • Large STL / OBJ Mesh Import
  • Mesh Feature Extraction
  • Handheld 3D Scanner Workflows
  • FARO / Romer CMM Integration
  • CMM Button Control
  • ScanArm Laser Scanning
FARO Romer portable CMM probe arm -- DezignWorks Probing reverse engineering workflow
FARO / Romer ScanArm
Probe-to-CAD Workflow

Probe Directly Into SolidWorks or Autodesk Inventor — No Exports, No Translation

DezignWorks Probing turns your FARO or Romer portable CMM arm into a direct CAD input device. Touch the part, probe the feature — and it appears parametrically in your feature tree. No intermediate files, no translation step, no loss of geometric precision.

FARO Quantum S / Edge / Prime portable CMM
Romer Absolute Arm (2, 3, 4-axis) portable CMM
FARO & Romer ScanArm (Unlimited edition)
Arm-button CMM controls for sketch tool switching
07
DezignWorks in Action

See the AI Feature Wizard &
Reverse Engineering Workflow Live

DezignWorks AI Feature Wizard
AI Feature Wizard
Automatic Feature Creation from Scan Data
Watch the AI Feature Wizard automatically identify and create planes, extrusions, cuts, and revolutions directly from scan geometry — no manual CAD reconstruction required.
DezignWorks surface extraction
Surface Extraction
Feature Wizard: AI Surface Recognition
See AI-assisted surface recognition reconstruct complex freeform geometry from organic scan data into fully parametric surfaces in one pass.
DezignWorks prismatic part RE
Full Workflow
Fully Prismatic Part Reverse Engineering
End-to-end demo: import a raw scan, apply the Feature Wizard to a fully prismatic part, and export a complete parametric CAD model.
DezignWorks Probe Loft
Probing Module
Probe Loft: FARO & Romer CMM to CAD
Learn how the Probe Loft tool converts FARO or Romer CMM probe datasets into accurate lofted features directly inside SolidWorks and Inventor.
DezignWorks Mesh Transform
Mesh Tools
Mesh Transform & Alignment Overview
Explore DezignWorks' mesh manipulation suite — move, scale, mirror, and align STL/OBJ meshes to your CAD coordinate system before beginning any feature extraction workflow.
Install DezignWorks SolidWorks
Getting Started
Install DezignWorks for SolidWorks
Step-by-step installation and license activation for the DezignWorks SolidWorks plug-in. Go from download to your first scan import in under 10 minutes.
DezignWorks Tubing Tool
Specialized Tools
Tubing Tool: Weldment & Tube RE
See the Tubing Tool in action as it reverse engineers complex tube runs and weldment assemblies from scan data into fully editable routed pipe features inside SolidWorks.
DezignWorks Autodesk Inventor
Getting Started
Install DezignWorks for Autodesk Inventor
Complete setup guide for the Autodesk Inventor plug-in — covers installation, license key activation, and first-launch configuration for Inventor users.
8 tutorials from Creative Dezign Concepts — the engineers behind DezignWorks
View Full Channel ↗
08
What's Included

Every 1-Year Subscription
Includes 3 Core Benefits

4 Hours of Web-Based Training
Get your team up and running fast with 4 hours of live, web-based training sessions from DezignWorks engineers. Covers installation, the Feature Wizard workflow, FARO/Romer connectivity, and key RE techniques for your CAD platform.
First Year of Software Updates
Receive all software updates released during your subscription year, including compatibility updates for new SolidWorks and Autodesk Inventor versions, new Feature Wizard capabilities, and Samson 3D engine improvements.
First Year of Technical Support
Dedicated technical support from DezignWorks specialists during your first subscription year. Get help with installation, hardware connectivity, RE workflow questions, and any software issues — by phone, email, or live web session.
Perpetual License
Buy once, own it forever. Perpetual licenses do not include training, updates, or support — add annual maintenance separately if needed. Available for all three product lines on both SolidWorks and Autodesk Inventor.
09
Who Uses DezignWorks

Reverse Engineering Across
Every Manufacturing Discipline

Aerospace & Defense
RE legacy components, brackets, and housings with no original CAD. DezignWorks parametric output passes directly into simulation and drawing workflows.
🚗
Automotive
Reverse engineer stamped, cast, and molded parts for redesign, repair tooling, and obsolete part replacement — directly in SolidWorks or Inventor.
Industrial Manufacturing
Capture worn or damaged machine components with FARO or Romer probing, then rebuild exact replacement parts with full parametric history.
🏥
Medical Devices
RE complex anatomical implants, orthopedic fixtures, and surgical tooling where exact replication from a physical reference is required.
🛤
Oil & Gas
Reverse engineer pipeline components, flanges, and valve bodies from scan data for replacement, modification, and as-built documentation.
🔧
Product Design & Tooling
Digitize physical prototypes, legacy molds, and tooling to create manufacturing-ready CAD models from existing physical master references.
Power Generation
RE turbine blades, impellers, and complex cast components that demand the highest accuracy and fully parametric output for FEA and CFD.
🏗
Heavy Equipment
Capture large frame weldments, custom brackets, and structural components with a FARO ScanArm to produce accurate replacement or upgraded designs.
06
Plan Comparison

Mesh Modeler vs Probing
vs Unlimited — Side by Side

Feature DezignWorks Mesh Modeler — STL Mesh Reverse Engineering Software
Mesh Modeler
DezignWorks Probing — FARO and Romer CMM Direct Integration
Probing
DezignWorks Unlimited — Full Suite with ScanArm Laser Scanning
Unlimited
Core RE Engine
Samson 3D Engine
AI-Assisted Feature Wizard
Fully Editable Parametric Features
SolidWorks Integration
Autodesk Inventor Integration
Mesh / STL Input
Import Very Large STL/OBJ Meshes
Mesh Feature Extraction
Scan Data AI Extraction
Probing / CMM Input
FARO Portable CMM Integration
Romer Portable CMM Integration
CMM Button Control (Sketch Tools)
Probe-to-Parametric Feature
ScanArm (Arm + Laser Scanner)
FARO ScanArm Support
Romer ScanArm Support
Combined Probe + Scan Session
Pricing
SolidWorks — 1-Year Subscription$4,495/yr$3,995/yr$6,495/yr
Autodesk Inventor — 1-Year Subscription$3,995/yr$3,995/yr$5,995/yr
SolidWorks — Perpetual License$8,995$6,995$12,995
Autodesk Inventor — Perpetual License$8,995$6,995$12,995
11
Why Buy Through Rev1

Authorized DezignWorks Reseller
& Reverse Engineering Specialists

Rev1 Technologies · Auburn Hills, MI
Your DezignWorks Partner from Trial to Production

Rev1 Technologies is an authorized DezignWorks reseller with hands-on reverse engineering expertise. We help you select the right product for your hardware, coordinate your trial license directly with Creative Dezign Concepts, and ensure your team is trained and productive from day one. As an authorized FARO and Romer dealer, we uniquely understand how DezignWorks integrates with the hardware it runs on.

Authorized DZW Reseller FARO Authorized Dealer Romer Authorized Dealer US-Based Support Same-Day Response
01
Hardware Expertise
We sell the FARO and Romer equipment DezignWorks connects to. Our team matches the right DezignWorks edition to your specific arm model before you spend a dollar.
02
Free Trial Coordination
We manage the trial license request with Creative Dezign Concepts on your behalf. Most trials are activated within 1 business day. No paperwork, no procurement headaches.
03
Training Included
Every 1-year subscription includes 4 hours of live web-based training from DezignWorks engineers. Rev1 coordinates the schedule and ensures your team covers the workflows that matter for your parts.
04
Same-Day Response
Questions about FARO/Romer connectivity, software compatibility, or RE workflow? Call (248) 707-2950 or email (248) 707-2950 — our team responds the same business day, every time.
10
Frequently Asked Questions

Common Questions About
DezignWorks RE Software

Which DezignWorks product is right for my FARO arm?

It depends on whether your FARO arm has a laser scanner head. If your arm has an integrated laser scanner (a "ScanArm"), choose DezignWorks Unlimited — it supports both probing and scanning from the same arm. If your arm is probe-only (no scanner), choose DezignWorks Probing. If you have a separate handheld 3D scanner, choose DezignWorks Mesh Modeler.

Is DezignWorks available for both SolidWorks and Autodesk Inventor?

Yes — DezignWorks is available in separate versions for SolidWorks and Autodesk Inventor. All three product lines (Mesh Modeler, Probing, Unlimited) are available for both platforms. Each version installs as a native add-in within your existing CAD environment. Pricing varies slightly by platform — see the comparison table above for exact pricing.

What is the AI-assisted Feature Wizard and how does it work?

The DezignWorks Feature Wizard uses AI-driven geometry analysis to scan your imported mesh or probe data and automatically propose parametric features — planes, extrusions, revolves, cylinders, and more. You review each suggestion in a guided workflow, accept or modify dimensions, and the feature is added to the SolidWorks or Inventor feature tree.

What is the Samson 3D engine and why does it matter?

The Samson 3D engine is a proprietary 3D processing technology exclusive to DezignWorks. It enables the software to import and process very large polygonal mesh files (STL/OBJ) inside SolidWorks or Inventor without degrading CAD performance. Other RE plug-ins struggle with large scan datasets — the Samson engine is specifically engineered to handle the file sizes produced by modern 3D scanners.

Is a free trial available?

Yes — DezignWorks offers a free trial. Request your trial through the form on this page or call Rev1 Technologies at (248) 707-2950. Our team will coordinate the trial license directly with DezignWorks / Creative Dezign Concepts and get you set up within 1 business day.

What's the difference between a subscription and a perpetual license?

A 1-year subscription is renewed annually and includes 4 hours of web-based training, all software updates released during the year, and technical support. A perpetual license is a one-time purchase — you own the license indefinitely, but it does not include training, updates, or support (these can be added separately).

Authorized DezignWorks Reseller

Start Reverse Engineering Faster — Today.

Rev1 Technologies' reverse engineering specialists will help you select the right product for your hardware, coordinate a free trial license, and get your team trained and productive — at no cost to start.

Auburn Hills, Michigan's premier source for industrial 3D printers, 3D scanners, materials, and software. Serving engineers and manufacturers across North America.

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