From concept to production, brought to life by one partner.
Rev1 Technologies turns ideas into working, manufacturable products — industrial design, engineering, prototyping, validation, and production, all under one roof in Auburn Hills, Michigan.
No juggling multiple vendors and no lost context. Our engineers own the whole path, using in-house 3D printing, 3D scanning, and metrology to iterate fast and de-risk every stage.
Have a product to build? Let's scope it.
Tell us where you are — an idea, a sketch, a CAD file, or a part to reverse-engineer — and we'll come back with a plan, timeline, and budget, usually within one business day.
Complete engineering solutions under one roof.
Clients don't have to juggle multiple vendors. Concept design, engineering, analysis, program management, and support all live in one team — which makes the whole process faster, smoother, and far more efficient.
- Conceptual design — shaping ideas into visual, functional concepts.
- Engineering development — prototypes, testing, and refinement.
- CAD & CAE services — production-intent design and analysis.
- Program management — timeline and budget kept on track.
- On-site & off-site support — the right team, wherever you need it.
Every stage of development, handled in-house.
Engage us for the whole journey or drop in at any stage — each capability stands on its own and feeds the next.
Industrial & concept design
Turning an idea into a form that works, looks right, and can be made.
- Concept sketches & ideation
- Industrial design & ergonomics
- Design-for-brand & aesthetics
Mechanical engineering & CAD
Production-intent 3D models, assemblies, and drawings built for manufacture.
- Parametric CAD & assemblies
- Tolerance stack-ups & GD&T
- Manufacturing drawings
Rapid prototyping
Real parts in days using our in-house 3D printing and finishing.
- FDM, resin & engineering polymers
- Functional & appearance models
- Fast design iterations
3D scanning & reverse engineering
Turn a physical part into accurate, editable CAD.
- Metrology-grade 3D scanning
- Scan-to-CAD reconstruction
- Legacy & no-drawing parts
DFM, tooling & production
Getting the design ready to make — and making it.
- Design-for-manufacture review
- Tooling & process selection
- Low-volume & production runs
Testing & validation
Proving the product performs before it ships.
- Fit, form & function testing
- Dimensional inspection & QC
- Iterate to a validated design
Trusted on demanding programs.
Our engineers have delivered across military, automotive, aerospace, and manufacturing — from global OEMs to Tier-1 suppliers, defense contractors, and consumer-product innovators.
What ties it together is deep technical expertise paired with an innovative, problem-solving approach — the same team behind your program from first sketch to production.
One team, accountable end to end.
From the first idea to the final product — nothing gets lost between suppliers.
Our own 3D printers, scanners, and metrology mean we prototype and validate in days, not weeks.
Real mechanical engineers who design for manufacture, not just render a concept.
On-site, off-site, or hybrid — the engagement model bends to fit your program.
NDAs standard; your IP and product plans stay yours.
From a single prototype to low-volume production — the same partner grows with the program.
Program management that keeps everything on track.
With more than 20 years managing complex engineering programs, we use streamlined processes and advanced communication systems to coordinate globally distributed teams — designed to remove confusion and accelerate delivery.
- Timeline & budget control across every phase.
- Global team coordination with clear, structured communication.
- Risk & issue tracking so nothing slips through the cracks.
From idea to shipped product.
Discover
We learn the goal, constraints, and success criteria, then scope a plan, timeline, and budget.
Design
Industrial and mechanical design produce production-intent CAD and drawings.
Prototype
In-house 3D printing turns the design into real parts you can hold and test.
Validate
Fit, form, function, and dimensional inspection — we iterate until it's right.
Manufacture
DFM, tooling, and low-volume or production runs bring the product to life.
Deliver
Validated, documented, and ready — with a partner who knows the whole history.
Support for the whole lifecycle — or just the stretch you need.
Long-term programs run from concept through production launch and beyond. Short-term engagements give you targeted design or engineering help until your release. Either way, you get the documentation that quality and manufacturing demand:
We collaborate over video conferencing, shared design platforms, and issue-tracking systems — so distributed teams stay aligned from day one.
Adapting to your needs.
You choose how we work together, for the right balance of control, speed, and cost efficiency:
- On-site — our experts embedded directly in your facility and team.
- Off-site — work delivered from the Rev1 technology center in Auburn Hills.
- Hybrid — a split model that flexes as the program evolves.
On-site & off-site staffing, without the hiring delay.
Need specialized talent fast? We place engineers, designers, and program managers directly into your team. Our pre-screened network skips the traditional hiring lag — staff integrate with your people while keeping the full backing of Rev1.
- Engineers, designers, and program managers, ready to plug in.
- Pre-screened professionals — specialized skills on demand.
- Embedded in your team, supported by ours.
The right people for the right job.
Our talent pool is pre-qualified through strict testing and screening, so you get proven specialists — on a temporary or permanent basis — without the risk.
- Mechanical engineering analysts for simulation and design.
- Product designers for concept and industrial design.
- Program managers to keep complex work on schedule.
- Temporary or permanent placements to match your workload.
Built for demanding industries.
Aerospace & defense
Lightweight, high-performance parts and fixtures with tight tolerances.
Medical & dental
Devices, instruments, and models where accuracy and biocompatibility matter.
Automotive & mobility
Prototypes, tooling, and functional parts that survive heat and vibration.
Heavy truck & equipment
Durable components engineered for fatigue, load, and cost.
Consumer products
From concept to a manufacturable, brand-right product people want.
Tooling & automation
Custom tools, fixtures, jigs, and automation for the floor.
The power of simulation, across every industry.
Advanced digital tools let us test how a product will perform before it's physically built — helping you build safer, stronger, and more cost-effective products.
- Aerospace — material use, aerodynamic optimization, structural integrity.
- Automotive — crashworthiness, NVH studies, safety & durability.
- Defense — structural analysis, thermal management, reliability.
- Medical — thermal analysis, material selection, durability testing.
- Heavy equipment — fatigue analysis, structural assessment, cost optimization.
A global network behind a local partner.
We maintain established relationships with contract manufacturers and suppliers worldwide, and act as the bridge between your team and those partners. Bringing manufacturing in early reduces risk, prevents delays, and lowers cost — while we keep everyone organizationally aligned as the integrator.
- Vetted contract manufacturers and suppliers across regions.
- Early manufacturing involvement to de-risk the design.
- One accountable integrator keeping the program aligned.
Skip the vendor juggling.
Bring the whole program to one accountable partner — and get to a validated, manufacturable product faster.
Turnkey product development — common questions.
What does "turnkey" mean here?
We own the full path — concept, design, engineering, prototyping, validation, and production — so you work with one accountable partner instead of coordinating a chain of vendors.
Can I start mid-way, with a design or a part?
Yes. Bring an idea, a sketch, existing CAD, or a physical part to reverse-engineer — we pick up wherever you are and take it forward.
Do you handle low-volume production, not just prototypes?
Yes. We take designs through DFM and tooling into low-volume and production runs, and scale as the program grows.
How do you protect my IP?
NDAs are standard and confidentiality is the default. Your designs, data, and product plans remain your property.
How fast can I see a prototype?
Because printing, scanning, and inspection are in-house, functional prototypes are typically days — not the weeks a multi-vendor chain takes.
Can you work on-site, off-site, or hybrid?
All three. We embed experts at your facility, run work from our Auburn Hills center, or split the model — whatever balances control, speed, and cost for your program.
Can you supply engineering staff or talent?
Yes. We place pre-qualified engineers, designers, and program managers into your team on a temporary or permanent basis, without the usual hiring delay.
What does it cost?
Every program is different. Tell us the goal and constraints and we'll scope a plan with a clear timeline and budget, usually within one business day.
For immediate assistance:
(248) 707-2950
For immediate assistance:
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