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Switchon Deepinspect

AI Vision Inspection System for Manufacturing

Experience the future of manufacturing with SwitchOn's DeepInspect, an AI-powered vision inspection system designed to optimize quality control. With an impressive ability to reduce quality costs by over 60% and achieve 100% compliance, DeepInspect sets a new standard in efficiency and precision. Train models within minutes using fewer than 200 good images, reaching 99.9%+ production-level accuracy. Ideal for automotive, consumer goods, and pharmaceutical industries, DeepInspect guarantees flawless inspection and minimal wastage. Transform your manufacturing process with SwitchOn DeepInspect, where innovation meets excellence.


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AI Vision Inspection Industry​ Applications


Automotive Industry

Ensuring Zero Defects in Reflective Metallic and Plastic Parts In the automotive sector, maintaining high standards of quality is crucial due to the rigorous demands of the industry. DeepInspect provides  Precision Inspection, Comprehensive Coverage, Enhanced Safety, and Compliance

Consumer Goods Industry

High-speed inspection for Soaps, Bottles, and More. Consumer goods manufacturers require rapid and reliable inspection solutions to maintain high production volumes. DeepInspect offers Fast Processing, Defect Detection, Operational Efficiency

Pharmaceutical Industry

Ensuring Compliance and Quality for Vials, Capsules, and Bottles Product integrity and compliance are paramount in the pharmaceutical industry. DeepInspect delivers High-Resolution Inspection, Regulatory Compliance, and Comprehensive Coverage.

SwitchOn by the Numbers

60%+ Reduction in Quality Cost

Automate the Quality Inspection to reduce quality costs by 60% & attain 100% internal and external compliance in quality control processes.

AI-Powered Inspection with <200 Images

Train new models within minutes with <200 Good Images and reach extreme accuracies. We do not need any defect images for training and zero line stoppage.

99.9%+ Production-Level Accuracy

With a one-click platform, you can drastically reduce false positives to attain near-perfect accuracy and reduce wastage in complex surface defects and artwork issues.

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Benefits of AI Vision Inspection System

  • Improved Accuracy and Precision - AI vision inspection systems like DeepInspect achieve exceptional accuracy, detecting defects as small as 50 microns.
  • Cost Reduction - By automating the inspection process, AI systems significantly reduce the cost of quality control.
  • Enhanced EfficiencyAI vision inspection systems operate at high speeds, inspecting hundreds of parts per minute. 
  • Consistent Quality Control - AI systems provide consistent and unbiased inspection, eliminating the variability inherent in manual inspections.
  • Rapid Deployment and Scalability - AI vision systems can be trained and deployed quickly, often within minutes, using fewer than 200 good images. 

Advanced AI Technology That Transforms Quality Control

SwitchOn DeepInspect harnesses cutting-edge AI technology to deliver unparalleled accuracy and efficiency in quality inspection. From detecting microscopic defects to ensuring compliance with industry standards, DeepInspect sets a new benchmark in manufacturing excellence.

Uncompromised Standards for Superior Performance

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DeepInspect Use Cases

SwitchOn DeepInspect excels in a variety of inspection scenarios, ensuring high precision and efficiency in diverse manufacturing environments. Speak with a Rev1 specialist to discover how DeepInspect can help optimize product quality control

  • Machining Inspection
  • Stamping Inspection
  • Die-Casting Inspection
  • Assembly Verification
  • Packaging Inspection
  • Injection Molding Inspection
  • Bottle Inspection
  • Vial Inspection
  • Bearing Inspection
  • Soap Inspection

AI Vision Inspection System Use Cases

Machining Inspection

DeepInspect accurately detects minute defects in machined parts, ensuring flawless finishes and compliance with stringent industry standards. This capability is crucial for industries that rely on precision-machined components, such as aerospace, automotive, and medical device manufacturing. By identifying defects like surface scratches, tool marks, and dimensional inaccuracies, DeepInspect helps manufacturers maintain the high quality required for critical applications, reducing the risk of part failure and costly recalls.

Stamping Inspection

Automate the inspection of stamped parts, identifying defects such as cracks, burrs, and misalignments with high accuracy. Stamping processes often produce large volumes of components at high speeds, making manual inspection impractical. DeepInspect ensures that each part meets exact specifications, preventing defective parts from reaching the assembly line. This not only improves product quality but also reduces downtime caused by defective parts needing rework or replacement.

Die-Casting Inspection

DeepInspect offers precise inspection for die-cast components, detecting surface imperfections and internal defects that could compromise structural integrity. Die-casting is widely used in the production of complex metal parts with tight tolerances. By using advanced imaging and AI algorithms, DeepInspect can identify issues such as porosity, inclusions, and cold shuts, ensuring that only defect-free parts proceed to the next stage of manufacturing. This enhances the reliability and performance of critical components in industries such as automotive and electronics.

Assembly Verification

Ensure that assembled products meet exact specifications by verifying the presence and correct positioning of all components, reducing assembly errors. Assembly verification is essential for complex products like electronics, automotive assemblies, and machinery. DeepInspect can automatically check for missing or misaligned parts, ensuring that each assembly meets design specifications. This reduces the likelihood of assembly errors that could lead to product malfunctions or safety issues, enhancing overall product reliability.

Packaging Inspection

Guarantee the quality and integrity of packaging by detecting defects in seals, labels, and packaging materials, ensuring products reach consumers in perfect condition. Packaging plays a crucial role in protecting products and maintaining their quality during transit and storage. DeepInspect can identify issues such as incorrect labeling, damaged seals, and contamination, ensuring that each package meets regulatory and quality standards. This helps manufacturers maintain brand reputation and avoid costly product recalls.

Injection Molding Inspection

Inspect injection-molded parts for defects like sink marks, warping, and short shots, ensuring high-quality production and reducing waste. Injection molding is a key process in producing plastic parts for various industries, including automotive, consumer goods, and medical devices. DeepInspect can detect common injection molding defects, allowing manufacturers to take corrective actions early in the production process. This minimizes material waste and improves overall product quality, resulting in cost savings and higher customer satisfaction.

Bottle Inspection

DeepInspect performs 360-degree inspection of bottles, detecting surface defects, cap misalignment, and other issues that could affect product safety and customer satisfaction. Bottles are used across a wide range of industries, including beverages, pharmaceuticals, and personal care products. Ensuring that each bottle is free from defects is critical for maintaining product safety and quality. DeepInspect can identify issues such as cracks, contamination, and improper sealing, ensuring that only defect-free bottles reach the market.

Vial Inspection

Ensure the integrity of pharmaceutical vials by detecting cracks, contamination, and other defects, maintaining compliance with health and safety standards. Vials are commonly used in the pharmaceutical industry to store and transport medications. DeepInspect's high-resolution imaging and AI capabilities enable it to detect even the smallest defects, ensuring that vials meet stringent regulatory requirements. This helps protect patient safety and ensures the efficacy of pharmaceutical products.

Bearing Inspection

Inspect bearings for surface defects, dimensional inaccuracies, and other issues, ensuring optimal performance and longevity. Bearings are critical components in many mechanical systems, and their performance directly impacts the reliability of machinery. DeepInspect can detect defects such as pitting, spalling, and dimensional variations, ensuring that each bearing meets quality standards. This enhances the performance and lifespan of machinery, reducing maintenance costs and downtime.

Meet SwitchOn DeepInspect

Switchon Deepinspect ​AI Vision Inspection System

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